5 best practices for maintaining your new pump

 

In industry, a vacuum pump failure or an unplanned shutdown of industrial equipment leads to significant economic losses. When a machine, an electrical system, or an industrial vacuum pump stops operating, the entire production process can be disrupted. Beyond the financial impact, certain failures can also pose risks to equipment safety and productivity.

 

When installing a Becker vacuum pump or a Becker compressor, the best way to ensure optimal performance from commissioning and over the long term is to implement an appropriate preventive maintenance program. Rigorous maintenance helps optimize performance, increase equipment reliability, and reduce unplanned downtime.

 

In addition, certain industrial maintenance best practices can be implemented on a daily basis to extend equipment service life and anticipate potential incidents.

 

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Recording and monitoring Becker vacuum pump activity

An essential practice is to record the daily operation of vacuum pumps: production rate, operating cycles, load and idle phases. It is also recommended to document any changes in equipment behavior: abnormal noises, vibrations, odors, excessive heating, or performance drops.
This data collection facilitates early detection of component wear and helps anticipate maintenance operations.
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Complying with recommendations for parts replacement

Following recommendations for replacing lubricants, filters, and wear parts is essential, particularly during the initial operating cycles. These actions help identify intensive use of the vacuum pump and prevent premature component wear. Maintenance carried out in accordance with the manufacturer’s guidelines ensures greater reliability and extended equipment lifespan.

 

 
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Integrating diagnostic and predictive maintenance tools

Vacuum pump maintenance increasingly relies on diagnostic tools and performance monitoring.
Predictive maintenance solutions make it possible to detect early signs of malfunction and intervene before a failure occurs. These technologies help maintain high industrial performance while reducing production downtime costs.

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Keeping vacuum pumps clean and in a controlled environment

Cleanliness plays a crucial role in the service life of industrial vacuum pumps. Regular cleaning of the pump, combined with effective air filtration, limits contamination of internal components. A controlled working environment, with proper airflow and particle control, helps prevent premature failures and ensures optimal operation of the compressor or vacuum pump.
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Assessing the impact of changes on Becker equipment

Any change in the industrial environment can affect vacuum pump performance: relocation of a machine, operator change, installation of new nearby equipment, temperature variations or increased dust levels. Before any modification, it is recommended to assess its potential impact and monitor performance changes to quickly detect any abnormal equipment behavior.

 

In summary, preventive maintenance, operational data collection, and failure anticipation help optimize vacuum pump operating hours, reduce maintenance costs, and extend the service life of industrial equipment.

 

Our Maintenance Service monitors equipment activity through regular checks and anticipates potential problems, including replacement of parts and consumables.

 

Contact our experts to find out how cost-effective it can be to leave the maintenance of your equipment in the hands of BECKER.